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The Federal Aviation Administration has discovered a potentially fatal flaw in Boeing’s 777 aircraft that could lead to a fire or explosion in the fuel tank due to poor electrical insulation. Nearly 300 planes in Boeing’s 777 model series across the US are affected by this issue, which has raised concerns about the safety of the aircraft. The 777 is a popular model used by major airlines such as American and United, highlighting the need for immediate action to address this issue before any accidents occur.

Despite the seriousness of the fault, the FAA is not obligated to address the issue. The proposed fix would cost an estimated $14 million to implement, which involves adopting a new inspection regime where operators would spend 90 hours evaluating each airplane before installing Teflon sleeves and cap fasteners to certain parts of the fuel tanks. This approach is aimed at preventing any potential fire or explosion in the fuel tanks of the affected aircraft, ensuring the safety of passengers and crew on board.

The recommended repairs come after a previous directive issued in 2017 to address similar issues in a larger number of 777 models. The goal is to prevent arcing inside the main and center fuel tanks in the event of a lightning strike or fault current that could result in an explosion. Boeing has until May 9 to respond to the FAA’s report and would have up to 60 months to make the necessary repairs. The company has expressed support for the FAA’s recommendation and is committed to ensuring the safety of its aircraft through mandatory measures.

Boeing has faced increased scrutiny in recent months due to various issues with its planes, such as a door plug blowing out during an Alaska Airlines flight in January. Additionally, quality control issues were found during an audit into Boeing and supplier Spirit AeroSystems, leading to concerns about the overall safety and reliability of Boeing aircraft. The company is under pressure to address these issues promptly and effectively to regain the trust of regulators, airlines, and passengers.

Overall, the discovery of a potentially fatal flaw in Boeing’s 777 aircraft highlights the importance of rigorous safety measures and inspections in the aviation industry. With the FAA proposing necessary repairs to prevent any potential disasters involving the fuel tanks, Boeing must take swift action to address these issues and ensure the safety of its planes. The ultimate goal is to prevent any accidents that could result in injury or loss of life, underscoring the critical role of regulatory authorities and manufacturers in maintaining the highest safety standards within the aviation sector.

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